Mechanical
Assembly.
Total integration beyond the final cut. We provide component-level assembly, sub-assemblies, and box-builds with deep-tier functional testing and traceability.
Architecture
Component-Level Assembly
Installation of threaded inserts, standoffs, and primary hardware into single-part geometries.
Sub-Assemblies
Integration of multiple CNC or Sheet Metal components into functional mechanical subsystems.
Full Box-Builds
Comprehensive assembly including enclosures, internal kitting, and final sealing for delivery.
Structural Kitting
Organized grouping of all necessary components and fasteners for downstream field assembly.
Fastening Technology.
Structural joining and permanent bonding solutions.
| Fastening Method | Implementation Tech | Target Application | Engineering Notes |
|---|---|---|---|
| Threaded Inserts | Press-fit / Heat-set | Thermostats / Plastics | Secure metal threads in composite or 3D printed parts. |
| Ultrasonic Welding | High-Freq Friction | Sealed Enclosures | Molecular-level bonding for hermetic plastic seals. |
| Riveting & Swaging | Permanent Deform | Aerospace Frames | High-vibration resistant permanent mechanical joining. |
| Adhesive Bonding | Structural Epoxy | Dissimilar Metals | Loctite & 3M structural bonding for complex material stacks. |
Pre-Assembly & QC
Component De-burring
Standard compliance verification active for all mission-critical hardware.
Ultrasonic Cleaning
Standard compliance verification active for all mission-critical hardware.
Jig & Fixture Design
Standard compliance verification active for all mission-critical hardware.
Functional Load Testing
Standard compliance verification active for all mission-critical hardware.
Continuity Checks
Standard compliance verification active for all mission-critical hardware.
BOM Traceability
Standard compliance verification active for all mission-critical hardware.
Total Integration.
From the first cut in sheet metal to the final screw in complex assembly. One partner, one quality standard, total operational integrity.
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